OEM manufacturing of tactical equipment

OEM Partner for Tactical Textile Equipment

OEM manufacturing means that products are developed or manufactured according to the client’s specifications and can subsequently be used under the client’s own brand or within an existing product system.

This may involve a completely new development, the adaptation of an existing product, or manufacturing based on provided documentation.

Possible starting points include:

• a product idea or functional description,
• an existing sample,
• technical drawings or design data,
• an existing product that needs to be modified,
• a specification or requirements profile,
• specified materials, components, or interfaces.

Before the project begins, we assess whether the requirements can be met technically, economically, and within the planned production volume.

What products can be developed and manufactured?

Possible OEM projects include, for example:

• tactical pouches and modular equipment,
• MOLLE- and PALS-compatible pouches,
• backpacks and modular carrying systems,
• belts, harnesses, and strap systems,
• textile transport containers and packing solutions,
• Protective covers and shields,
• Pouches for radios and technical equipment,
• Bags and carrying systems for medical equipment,
• Transport and storage solutions for operational equipment,
• textile protection, transport, and mounting solutions for drones and unmanned systems,
• custom-made textile products.

The product groups listed above are provided as examples. Whether a project can be implemented depends, among other factors, on the design, material, quantity, intended use, and technical requirements.

Textile Solutions for Drones and Unmanned Systems

Textile solutions for transport, protection, organization, and mounting can be developed for drones and unmanned systems.

Possible applications include:

• padded carrying cases,
• bags for remote controls and control units,
• storage solutions for batteries, chargers, and accessories,
• protective covers for individual components,
• modular transport solutions for spare parts and technical devices.

Zentauron does not manufacture complete drones. Its range of services includes textile components and accessory solutions for related equipment.

Services from Concept to Production

Requirements and Project Review

At the outset, we assess the project’s purpose, area of application, quantity, and technical requirements.

These include, for example:

• intended use,
• target audience and operating environment,
• required dimensions,
• equipment or devices to be mounted,
• desired mounting and carrying options,
• material and color specifications,
• Labeling and branding requirements,
• planned quantities and repeat orders.

Based on this information, we assess which development and manufacturing steps are required.

Design and Material Selection

The design is tailored to functionality, manufacturability, and intended use.

Depending on the project, the following materials and components, among others, may be used:

• technical fabrics,
• durable textile outer materials,
• straps,
• hook-and-loop fasteners,
• zippers,
• Snap and quick-release fasteners,
• padding and spacer materials,
• Reinforcements,
• inserts and molded parts.

Specific requirements regarding materials, components, or brands will be agreed upon before the project begins.

If you require only cutting services based on provided specifications, please see the section on Contract Cutting for Textiles and Technical Fabrics .

Samples and Prototypes

Samples or prototypes can be produced prior to mass production. These are used to verify dimensions, functionality, material selection, and workmanship.

Any necessary changes are documented and incorporated into the next sample stage or production preparation. Depending on the complexity, multiple rounds of review and sample iterations may be required.

Modification of Existing Products

Not every project needs to be developed from scratch. Existing bags, carrying systems, or textile designs can, for example, be adapted in terms of:

• dimensions,
• compartment layout,
• fastening systems,
• fasteners,
• padding,
• Materials,
• Colors,
• labeling,
• accessories, and interfaces.

We verify whether the desired modification is compatible with the existing design.

Small-batch and mass production

Once the prototype has been approved, production can begin in the agreed-upon quantity.

Possible production methods include:

• pre-production,
• small-batch production,
• recurring production lots,
• mass production,
• on-demand production.

Quantities, delivery dates, and production planning are coordinated on a project-by-project basis.

For cross-industry sewing and garment manufacturing orders, you can find more information on our page about contract sewing and textile mass production.

For which clients is OEM manufacturing suitable?

OEM manufacturing is aimed at, among others:

• Manufacturers of tactical and technical equipment,
• Brands with their own product lines,
• government agencies and public sector clients,
• security companies,
• system providers,
• Retailers with private labels,
• design firms,
• Vehicle and equipment outfitters.

Development, prototyping, and manufacturing in Germany

Zentauron develops and manufactures textile equipment at its Bad Salzuflen facility.

The integration of development, prototyping, and manufacturing enables quick coordination within the project. Experience gained from manufacturing our own equipment products is incorporated into the evaluation of designs, materials, and manufacturing solutions.

Experience gained from bidding and procurement projects for military, government, and public sector clients informs the review and implementation of customer-specific requirements.

For further insights into the facility and the manufacturing process, please visit the page “The Zentauron Manufactory.”

For large production runs or projects involving additional manufacturing steps, we can collaborate with selected partners. The specific allocation of tasks is coordinated on a project-by-project basis.

How to Submit an OEM Inquiry

For an initial review, we need as much specific information as possible about the planned product.

The following information is particularly helpful:

• Type of product,
• intended use,
• desired features,
• planned quantity,
• available samples or drawings,
• Dimensions,
• material specifications,
• Desired marking,
• planned timeline.

Even incomplete documentation can serve as a starting point. The more precisely the requirements are described, the better we can estimate the potential scope of the project.

Frequently Asked Questions About OEM Manufacturing

What documentation is required for an OEM inquiry?

For an initial review, information about the planned product, its intended use, the desired functions, and the planned quantity is helpful.

Existing samples, drawings, dimensional specifications, or requirement descriptions can facilitate the evaluation. An initial inquiry is also possible even if not all documentation is complete yet.

Can existing products be customized?

Existing bags, backpacks, carrying systems, or other textile designs can generally be evaluated for potential modifications.

This includes, for example, changes to dimensions, compartment layout, fastening systems, materials, closures, or labeling.

Are samples, prototypes, and small production runs possible?

Depending on the scope of the project and technical feasibility, samples or prototypes can be produced prior to mass production.

After coordination and approval, pre-production runs, small-batch production, or recurring production lots are possible, depending on the project.

Can products be manufactured under our own brand?

OEM products can be manufactured according to agreed-upon requirements for the client and intended for the client’s own brand or product system.

Labeling, design, and other specifications are determined on a project-by-project basis.

What production quantities are possible?

The possible quantity depends on the product type, design, materials used, and manufacturing complexity.

Therefore, the minimum order quantity, production scope, and potential follow-up orders are reviewed individually for each project.

Can textile solutions be developed for drones?

Zentauron can test and develop textile transport, protective, and storage solutions for drones, control units, batteries, and accessories.

Complete drone systems are not within our scope of services.

Request an OEM Project

Are you planning a tactical bag, a carrying system, a transport solution, or another custom textile product?

Please send us the available information about your project via the contact form. After an initial review, we’ll determine whether your requirements align with our development and manufacturing capabilities and what the next steps will be.

Additional Manufacturing Services